Wire Gauge Calculator

Work out the minimum cable cross-section needed for a given current, cable run length, and maximum acceptable voltage drop, with copper or aluminium conductors and the nearest standard section and AWG equivalent.

By Marshkalk

Enter the current, the one-way cable run length, the conductor material, and the supply voltage to get the minimum cable cross-section and the nearest standard size.

A common target is 3% for lighting circuits and 5% for power circuits, but always check the limit set by the standard that applies where the installation is built.

Cable sizing under BS 7671 in the UK

UK domestic and commercial wiring is designed under BS 7671 (the 18th Edition Wiring Regulations), which sets voltage drop limits of 3% for lighting circuits and 5% for other circuits fed from a low-voltage supply. Twin and earth cable used behind sockets and lighting circuits comes in a standard set of sizes, typically 1.0, 1.5, 2.5, 4, 6, and 10 mm2, each paired with a matching circuit breaker or fuse rating and a maximum tabulated current-carrying capacity that also depends on how the cable is installed (clipped direct, in conduit, in insulation, and so on). This calculator gives the minimum section needed to keep voltage drop within your chosen limit; the current-carrying capacity check under the installation method is a separate step covered by BS 7671 tables.

Standard sections and typical protection

Section (mm2)Typical UK useCommon protective device
1.0Lighting (older installs)6A MCB
1.5Lighting circuits6A or 10A MCB
2.5Ring or radial socket circuits20A or 32A MCB
4Cooker or shower sub-circuits32A MCB
6Showers, larger loads40A MCB
10Cooker circuits, sub-mains45-50A MCB

What this calculator cannot do

The result only accounts for resistive voltage drop along the conductor. It does not check the cable's current-carrying capacity against its installation method, does not apply grouping or ambient temperature correction factors, and does not size the protective device. Real cable resistivity also drifts with operating temperature, so a cable running hot under sustained load will show a slightly higher drop than this simplified figure. Always have the final circuit design checked against BS 7671 by a qualified electrician, in particular for fixed installations and anything feeding a consumer unit.

A worked example

A 230V single-phase circuit carrying 16A over a 20 metre one-way run, with copper conductors (resistivity about 0.0175 ohm.mm2/m) and a 3% drop limit, needs a minimum section of about (2 x 20 x 16 x 0.0175) / (230 x 0.03) = 11.2 / 6.9, close to 1.6 mm2, so the next standard size up, 2.5 mm2, is the one to use. For the current, voltage, and resistance relationship behind this formula, the Ohm's Law Calculator covers the basics in more detail.